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Qt500-7 GB 1348-88 Rail Shoulder

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Product Description

Basic Specifications

Model NO.: QT500-7 Rail Shoulder
Customized: Available
Certification: ISO14001, ISO9001
Type: Shoulder
Transport Package: Cartons, Woven-Bags or Gunny-Bags in Wooden Cases
Origin: China
HS Code: 8602900000
Capacity: 20000PCS/Day

Product Overview

Rail shoulder is cast in the concrete rail ties to fix the elastic rail clips. There are two types of rail shoulders available, the cast-in shoulder and the weld-on shoulder, both of which are used for the fixing of elastic rail clips.

The casting shoulders as the embedded part of the rail way fastening system are pressed in concrete sleeper and work together with the E clip to fasten the rail. The cast in shoulder is made by casting from iron, such as, GB/T 1348-1988, NF EN 1563(1997), ISO1038, DIN 1693, JIS G5502 (2001), KS D 4302, GOST 7293(1985) or BS EN 1563(1997).

Application UIC54 UIC60 Others
Material Name QT500-7 QT450-10 QT400-15
Standard GB 1348-88 GB 1348-88 GB 1348-89
Tensile Strength ≥500 Mpa ≥450 Mpa ≥400 Mpa
Hardness 170~230HB 160~210HB 130~180HB

Cast-in Rail Shoulder

The Rail shoulder is a semi-embedded part cast in the concrete rail ties to fix the elastic rail clip to the base plate. There are two common types of rail shoulders: Cast-in Shoulder and Weld-on Shoulder. One is the Single Stem Iron Shoulder used in pre-stressed concrete ties, and the other is the Twin Stem Iron Shoulder used in Bi-Block or Twin Block concrete ties.

Mechanical Property Data

Material Tensile Strength (Mpa) Yield Strength (Mpa) Elongation (%)
QT400-15 (GGG40) 400 250 15
QT450-10 (GGG45) 450 310 10
QT500-7 (GGG50) 500 320 7

Weld-on Rail Shoulder

The weld-on shoulder is used at specific positions of the rail where the shoulder is welded onto a flat steel plate rather than the standard tie plate. The production method is hot forging, fabricated according to AREA standards. Material options include low or medium carbon steel.

Frequently Asked Questions

1. What is the primary function of a rail shoulder?
The rail shoulder is used to fix elastic rail clips to the concrete sleeper or base plate, ensuring the rail remains securely fastened within the railway system.
2. What are the two main types of rail shoulders available?
The two primary types are cast-in shoulders (embedded in concrete sleepers) and weld-on shoulders (welded onto flat steel plates or sleepers).
3. Which materials are used for manufacturing cast-in shoulders?
They are typically made from cast iron grades such as QT500-7, QT450-10, and QT400-15, following international standards like GB/T 1348 or EN 1563.
4. Can rail shoulders be customized?
Yes, rail shoulders can be customized in terms of dimensions and material grades to meet specific railway engineering requirements.
5. What is the production capacity for these components?
The production capacity is approximately 20,000 pieces per day, ensuring a steady supply for large-scale infrastructure projects.
6. What standards are followed for mechanical properties?
Our shoulders meet various standards including ISO1038, DIN 1693, and BS EN 1563, with tensile strengths ranging from 400Mpa to 500Mpa.

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