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Sgci Insert Shoulder for Use with Elastic Rail Clip

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Product Description

Basic Specifications
Model NO.
SGCI
Certification
ISO9001
Quality
High Quality
Transport Package
Bundles by Steel Wire Rod
Trademark
BS
Origin
China
HS Code
73021000
Production Capacity
500,000 ton/Year
Product Description

Rail shoulder, also called rail iron shoulder, is mainly used to be casted in the concrete ties to fixate elastic rail clips. According to the shape, it can be classified into Single Stem Rail Iron Shoulder and Twin Stems Rail Iron Shoulder. Besides, according to the manufacturing ways, rail shoulder can be divided into 3 types: casting rail shoulder, weld-on rail shoulder and hot forging rail shoulder.

The rail shoulder is embedded in concrete at the time of casting, it's used to grip the clip effectively and provides lateral support to the rail.

The Rail shoulder is a semi-embedded part cast in the concrete rail ties to fix the elastic rail clip to the base plate. There are two common types of rail shoulders available: Cast-in Shoulder and Weld-on Shoulder, both of which are used for the fixing of elastic rail clips. One is Single Stem Iron Shoulder used in pre-stressed concrete ties and the other is Twin Stem Iron Shoulder used in Bi-Block or Twin Block concrete ties.

Quality Control System

As an ISO 9001/2008 certified company, all processes are in accordance with the requirements of the ISO quality management system. From supplier quality control to finished products, we strictly follow standard procedures.

  • Raw Material Inspection: Before producing Rail Shoulder, we check and test the raw materials. We require suppliers to provide production batch numbers, chemical composition, mechanical properties, and other testing indicators.
  • Batch Testing: Quality control inspectors perform sample sampling and batch testing after the manufacturing process, providing raw material certificates and other means to control the testing process.
  • Physical & Chemical Testing: According to different requirements, we perform corresponding physical and chemical inspections. Materials are refused if they do not meet our strict standards.
  • External Supplier Management: We organize regular quality control coordination meetings and provide technical advice and guidance to ensure qualified products are delivered prior to shipment.
Frequently Asked Questions
What are the primary functions of a rail shoulder?
The rail shoulder is primarily cast into concrete ties to fixate elastic rail clips and provide essential lateral support to the rail tracks.
What is the difference between Single Stem and Twin Stem shoulders?
Single Stem Iron Shoulders are typically used in pre-stressed concrete ties, while Twin Stem Iron Shoulders are designed for Bi-Block or Twin Block concrete ties.
How are these shoulders manufactured?
Rail shoulders can be manufactured using three main methods: casting, welding (weld-on), or hot forging, depending on the specific application requirements.
What quality standards do the products follow?
All products are manufactured under an ISO 9001/2008 certified quality management system, involving rigorous raw material testing and batch inspections.
What is the annual production capacity for these rail shoulders?
The production facility maintains a high capacity of approximately 500,000 tons per year to ensure stable supply for large-scale projects.

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